Startup of the Month: 3D Organic Polymer Silk

Trio of researchers aim to revolutionize orthopedic medicine with spider silk

Back Web Only Jan 5, 2024 By Russell Nichols

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With over 3 billion years of evolution under its belt, the natural world has a pretty long track record of creativity. Knowing this, three interdisciplinary researchers at UC Davis looked to the golden silk orb-weaver spider to develop an innovative biomaterial.

According to Haley Noelle Bergman, CEO and co-founder of 3D Organic Polymer Silk, simply applying biology to existing technology was too rigid. Rather than just copying nature’s tricks, they wanted to unravel her secrets. “Instead, we asked, ‘How can we mirror biology?’”

In 2019, as a second-year cell biology undergraduate, Bergman posed this question to Avery Williamson and Preston Vanderpan, her two mechanical engineering friends. The soon-to-be co-founders took notes, drew sketches and eventually came up with a design that simulates the golden orb-weaver’s silk-spinning process. Using principles of biomimicry, they developed technology that turns a spidroin protein solution into fibroin strands to 3D print with spider silk.

“As humans, we’re really not that smart,” Williamson says. “There’s so much inspiration we can draw from ecosystems and nature and millions of years of evolution. It would be too prideful to think we could do it better.”

The team looked at the golden silk orb-weaver and broke it down into individual components to create its prototype bioprinter, the Ariadne 1.0. The idea was to chemically and mechanically simulate the silk-spinning process that occurs in the abdomen of the organism. This approach would be vital to get a viable product “rather than leaving out key components in the name of simplifying,” Bergman says.

As a result, the Ariadne 1.0 produces a non-toxic, sustainable and customizable silk-spinning solution to suit various potential surgical applications. In the U.S., studies show that about half of the 33 million musculoskeletal injuries reported every year involve tendons and ligaments. Current treatments use artificial tissues to repair bones and muscles, but these man-made patches don’t always fuse well with the natural systems in our bodies.

This is what makes spider silk so promising. The solution offers valuable advantages as a biomaterial, from its biodegradable and anti-microbial properties to its ability to help cells grow and multiply. As highlighted by the startup, silk is five times stronger than steel by weight, seven times more elastic than Spandex and 20 times more adhesive than super glue. The 3D OPS team aims to use this technology to revolutionize orthopedic medicine, specifically musculoskeletal injury and joint capsular repair.

After launching in 2020, 3D OPS filed its first patent in 2021. The startup is developing its first product: a spider silk super glue, which would serve as a non-toxic way for surgeons to repair nerves and bones.

Making a glue is easier than a 3D structure, they say, plus after speaking with surgeons, the team realized that glues currently used in the medical field weren’t adequate. External glues are too toxic to be used in the body while internal glues are basically “the equivalent of spitting on something and hoping it sticks,” Bergman says. 3D Ops hopes its “spider glue” can be used both internally as a tissue adhesive, a hemostatic agent, and externally as a skin sealant.

“They were working with amazing technology that has demonstrated clear advantages over what already existed,” says Dawn McGee, administrator and lecturer at the UC Davis Student Startup Center.

McGee supported 3D Ops when the team participated in PLASMA, a 12-week, early-stage startup accelerator for UC Davis undergraduate students. It has been astounding to watch the company evolve, McGee says, as the co-founders have graduated, won awards and pitched their concept to some of the brightest minds in health and science. 

“They’re so humble,” McGee says. “A lot of young people, you put them in these environments and their heads get big and they think it’s something special about them.”

The team is pursuing government grants or other non-equity funding at this time, Bergman says. This is typical for medtech companies. That’s because it takes a long time (over 10 years) and a lot of money (millions of dollars) to develop and get these products to market. Support from the government and other organizations help to make it happen. As the trio of curious graduate students is currently working towards their doctorates, they want to give the company and themselves time to grow. And like the spider glue they’ve developed, their success is based on the strength of their bond.

“Friends allow us to be honest with one another, more forgiving, flexible,” Bergman says. “The people I work with are my favorite people.”

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